What is Polyurethane Flooring?
Polyurethane flooring is a flooring system that utilizes a synthetic polymer as the primary component. This versatile material can be tailored to suit various flooring applications, making it an ideal choice for commercial and industrial environments.
At FloorPoxy, we often use the terms “polyurethane flooring” and “urethane concrete” interchangeably. These terms describe our range of formulas designed to provide a durable, seamless heavy-duty floor coating for facilities such as tank wash stations, food and beverage processing plants, chemical processing areas, and manufacturing and warehousing facilities.
Benefits of Polyurethane Flooring
Polyurethane concrete flooring offers several key benefits:
- Durability: Suitable for areas with vehicle and heavy machinery traffic, exposure to corrosive substances, and heavy moisture, including high-temperature spray downs and steam cleaning.
- Easy Maintenance: The smooth, seamless surface does not trap dirt and residue, making it easy to clean and maintain.
We use different formulas of urethane concrete flooring, including FPX 9520 Solvented CRU. Each type has specific application methods and requirements. Typically, we prepare the substrate, apply the coating in multiple layers, and allow it to cure to form a rigid, protective surface. Often, a topcoat is used for added protection. Following the manufacturer’s care and maintenance instructions helps ensure the longest-lasting floor coating possible.
Polyurethane Flooring Case Studies
Here are some examples of our FPX 9520 Solvented CRU flooring projects in tough industrial environments:
Tank Wash Facility Flooring Water combined with abrasive cleaning chemicals can damage porous concrete flooring. For these environments, we install a heavy-duty industrial formula that can withstand constant moisture, the weight of semi-trailers, and abrasive cleansers.
- Indiana Tank Wash Facility: FPX 9520 Solvented CRU formula resists thermal shock, vigorous cleaning, and moisture-vapor transmission.
- Kankakee Tank Wash Facility: Installed 7,000 square feet of FPX 9520 Solvented CRU over a three-day holiday weekend.
- Iowa Tank Wash Facility: Upgraded to protect staff from slips and falls and provide long-lasting defense against abrasive cleaning chemicals.
Food and Beverage Processing Plant Flooring Food and beverage processes can expose floors to corrosive substances that break down the material. FPX 9520 Solvented CRU’s polyurethane formula, troweled over the substrate, provides effective protection.
- Food Waste Recycling Plant: A heavy-duty polyurethane protects against highly acidic fruit and vegetable waste.
- Kentucky Food Processing Facility: Replaced a thin epoxy seal with seamless urethane concrete for improved slip resistance and durability.
Chemical Processing Facilities exposed to corrosive chemicals and extreme temperatures need durable flooring with a quick turnaround time.
- Biofuel Recycling Facility: FPX 9520 Solvented CRU formula, composed of treated cast iron aggregate, offers higher abrasion and impact resistance.
- Indiana Chemical Processing Plant: Applied a three-part urethane concrete coating system, finished in the corporate brand’s signature blue.
Manufacturing/Warehousing Flooring These environments face ongoing traffic from forklifts and heavy equipment, which can cause skid marks and slipping hazards.
- Glass Manufacturer: Combined epoxy and urethane concrete for a high-performance base with a glossy finish.
- Electronics Manufacturer: Installed a heavy-duty FPX 9520 Solvented CRU floor coating with Quartz aggregate for added slip resistance.
Contact FloorPoxy
Think you have a tougher industrial environment than any of these facilities? Put FloorPoxy to the test, and let us recommend a flooring solution to meet your specific requirements. We offer a comprehensive in-house warranty on all labor and materials. Get a quote or call us at (561) 778-6891. Visit us at www.floor-poxy.com.
