Commercial kitchens present flooring systems with significant long-term performance challenges. Food production floors are subject to constant chemical attack from grease, aggressive chemicals, and a host of cleaning solutions. Many restaurant kitchen floors utilize enzymatic cleaning agents to help clean up grease and animal fats. These products produce damaging oleic acids and other problematic substances that will also attack the flooring system itself. In addition to providing adequate slip resistance, commercial kitchen floors must also maintain a high level of cleanliness and function to minimize the potential for microbial growth. As one of the very first Brazilian Steak House chains in North America, this restaurant has been serving large quantities of fine meats and other products for decades. These restaurants are extremely high-traffic applications, with chefs and servers working feverishly to deliver all you can eat steaks, chicken and anything else you can imagine. As such, a sanitary flooring system is critical for safety and efficiency.
In 2020, their Minneapolis location contacted Floor Poxy to fix their floor. The kitchen’s existing quarry tile floor was failing due to degradation of the epoxy grout. Tile grout was coming loose, causing tiles to come up and creating large voids in the floor –leading to the potential for contamination. The work needed to be completed quickly, over a single weekend to limit downtime and overall expense.
Floor Poxy partnered with one of its leading national contractors and specified the Double Quartz Broadcast system with a high-performance FloorPoxy Polyaspartic topcoat. The topcoat was fortified with silver-ion anti-microbial pigments to help inhibit bacteria growth on the floor long-term.
After thoroughly grinding the floor and removing all loose debris, the contractor installed a vertical radius cove base around the perimeter using the Double Quartz Broadcast system. Once the radius cove was in place, the contractor poured the FloorPoxy 3300 at a rate of ¼” directly over the profiled tile surface. The system was then broadcast to rejection using a heavy-duty colored quartz aggregate. Once cured, the entire system was then top coated with the High Solids, chemical resistant FloorPoxy Polyaspartic. In addition to offering high chemical resistance to a host of chemicals as well as enzymatic cleaning agents by-products, the FloorPoxy Polyaspartic topcoat was also fortified with Micro-ban silver ion pigments for an added level of protection against bacteria spread.
Completed in just under 36 hours, the finished system was completely seamless and provided the client with an easy to maintain, sanitary surface. The integrated quartz broadcast also provided adequate traction for the wet, greasy environment.
The client was extremely pleased with the finished system. The existing tile did not need to be completely removed and replaced, saving significant time and cost. This system will now provide substantial long-term protection for years to come while providing for a far safer, and cleaner environment.
Primer: FloorPoxy 1200 Epoxy Primer
Base Coat: FloorPoxy 3300 Epoxy, Broadcast: S-Grade Color Quartz Aggregate
Second Coat: FloorPoxy 3300 Epoxy, Broadcast: S-Grade Color Quartz Aggregate
Topcoat: FloorPoxy 3300 Epoxy
Floor Poxy specializes in top-quality epoxy flooring solutions for commercial, retail, automotive, and industrial spaces. Our durable and high-performance installations are ideal for warehouses, government buildings, food and beverage facilities, and animal care centers. With expert craftsmanship and the best materials, we provide resilient, easy-to-maintain floors that withstand heavy traffic and harsh conditions. Contact us today about project
